All about our welding services and how you can benefit from them

Brooklyn Engineering offers a wide range of services. This includes many different types of services, including welding services. Our welding services offer clients, many different benefits which is why they continue to return to us for all their welding needs. Read all about our welding services and how you can benefit from them:

What it includes

Brooklyn Engineering offers welding services that can be used to repair a range of components such as castings and marine piston crowns. Hard facing is another technique that we employ in our welding services. This is the act of applying a harder material to a base material by means of welding. Brooklyn Engineering also uses continual MIG welding – an incredibly precise welding technique that requires the welder to have high levels of manipulative skill. The final stage of our welding process involves the use of a stress relieving oven. These are just a few of the incredible welding services we offer.

The benefits

Our welding services are beneficial to you as they allow you to continue to use products for an extended period due to our repair techniques. We can easily repair products that are showing signs of wear and tear. The hard-facing welding service that we provide is also useful in prolonging the life of your products by placing a hard layer of material over the base layer of the product. Our continual MIG welding process is also beneficial to you as it ensures that precise welds are conducted on products in a quick manner, ensuring that you do not wait long to receive your goods in top notch condition. The final stage of our welding services – the stress relieving oven – reduces the risk of stress cracks within the product. These cracks can occur after welding; however, with the use of a stress relieving oven, the stress within the weld is reduced tremendously.

Rotating and sliding equipment play a large role in the industrial industry. These tools undergo a lot of wear and tear due to the friction required for them to work. Due to wear and tear, this type of equipment frequently needs reconditioning. Here are a few benefits of reconditioning rotating and sliding equipment:

Inspection

Reconditioning is not all about restoring the rotating and sliding equipment to its original state, it is also about inspecting the equipment to inform the owners of the best option for them. In most cases, reconditioning will be the best option, but in some cases replacing the equipment is a better option.

Long-lasting

Instead of having to replace the equipment frequently, reconditioning rotating and sliding equipment allows you to use the same equipment for an extended period. Reconditioning the equipment will not take away from its original level of performance, but will restore it to optimal condition so that you can continue operations as usual.

Cost-effective

Reconditioning your rotating and sliding equipment is beneficial to you as it is very cost-effective. Reconditioning is considered a cost-effective method because it is a much less expensive choice than replacing worn rotating and sliding equipment. The process of reconditioning is also not very long, allowing you to continue working in no time.

OEM

Reconditioning is not a process that is conducted simply to restore the rotating and sliding equipment to working condition; it is a means of restoring the equipment to its original state according to the manufacturer requirements.

Every business’ goal is to receive quality products and services that will help their bottom line. The products and services offered by Brooklyn Engineering makes this possible. Read about how our company can help your bottom line below:

Affordable

One of the great benefits of purchasing the products and services offered at Brooklyn Engineering is that you can be sure that what you will receive will be of a high quality, and it will be affordable. Purchasing affordable products and services is a great way to help your businesses bottom line by reducing expenses; however, the affordability of these products is not the only thing you should be concerned about.

Quality products

The quality of the products and services on offer at Brooklyn Engineering was mentioned above. This is a very important factor when it comes to helping your bottom line as the quality of the products need to be high to ensure their durability and reliability for years to come. Without the factor of quality, affordability doesn’t mean much as you’ll most likely be replacing parts frequently.

Efficient machinery

By following the relevant procedures and constantly upgrading our own machinery, our company can offer you machinery and components of machinery that will work efficiently. They will conduct their processes as necessary, and with the appropriate maintenance, will continue running optimally for years to come. Their optimal performance will increase your bottom line as your business’ productivity will be heightened.

Brooklyn Engineering implements a rigorous quality system that ensures the quality of our work every time. Our quality system allows us to uphold our standards and keeps us ahead of our competitors. The standards that we set for ourselves and our work is shown in each of the final products that we provide to our clients. Here’s how our quality system sets us apart from our competitors:

Manual

At Brooklyn Engineering, we want to be sure that we are always up to date with the latest procedures and regulations regarding the work that we do. Our operations are conducted in accordance with the procedures set out in the manual. To ensure that we are always up to date, we revise and update the manual, as necessary.

Resources

Our quality system starts right at the beginning of the work process which is the procurement of resources. Our team of professionals oversees the procurement, maintenance and identification of resources to guarantee their quality and to be sure that our products are created with only the best resources.

Equipment

The equipment in our facility plays a very important role in our quality system. Not only does the equipment have to consistently be at optimal working condition, but this equipment must also meet industry specifications. As the industry’s technology advances, so should ours. By keeping up to date with the most recent technology we set ourselves apart from our competitors.

Training

We set ourselves apart from our competitors through the training programmes that are a part of our quality system. These programmes ensure that all employees, whether they are new to the company or not, are always well-trained on all procedures and regulations.

When it comes to industrial work, metals go through a lot of stress. The stresses that occur in these metals are often due to welding, machining, forging or rolling processes that stress and compress the materials. A stress relieving oven is used to reduce this stress. Read more about a stress relieving oven and how it works below:

What is it?

A stress relieving oven is an oven that uses heat to relieve stress from materials that have gone through various industrial processes. The temperature of these ovens ranges between approximately 150°C and 650°C with most operations occurring at the highest operating temperature. It is used to reduce the risk of any dimensional changes occurring in other manufacturing processes or in the use of the final product.

How does it work?

In order to relieve the stress from the metals, they are heated to a temperature between 550°C and 650°C, though this may vary depending on the type of metal that is placed in the oven as aluminium should only be heated between 150°C to 275 °C. Once they have reached this temperature, they must be kept at the temperature constantly for up to 2 hours. Once they have been in the stress relieving oven for the necessary amount of time, the metal components should be cooled very slowly in order to prevent the risk of tension in the components. In some cases, gas is used during the cooling process to prevent oxidation from occurring. After this process, the metal will be ready for further manufacturing or its final purpose.